By Country Back By Country. United States 36 Canada 2 Malaysia 1 Mexico 1. Back By Model. ABCM 2. FDB 1. FPB 1. HSFDB 1. PCD 1. PCD 3. PEDDY 1. PW 1. Back By Type. Do the larger General Contractors skip your company when sending out the bids because you cannot process a large structural job or beam job fast enough?
Do you struggle to find good quality fabricating labor when you land a large job, and do you have use valuable skilled labor to train your new recruits? If your layout man skips work for a day or two, does that affect your ability to process and fabricate beams? Are you struggling to land steel fabricating jobs in your market? Do you feel your competitors are throwing out insanely low numbers to land the work? Are you finding that you are struggling to make any money on the jobs you land — those jobs that you bid low enough to get leave, no you profit at all?
If you are not sure of your monthly tonnage, a good rule of thumb is that each man on the floor involved in beam fabrication can contribute a maximum of 15T per month of drilled beams. If you are doing more than Tons of beam drilling per month total fabrication tonnage around T or more , then a multispindle beam line is the beam drilling line for you. However you might already have a multispindle beam line and still be looking for additional beam fabricating capacity, and either have limited space to put it, or might not want to lay out significant capital.
If you are doing between 20T per month and T per month of fabrication output, then the Ocean Avenger is the perfect beam line for you! Being the low cost producer is what creates margin and margin in turn yields profits. If you are doing less than 20T per month of steel fabrication, then the most cost effective way to drill beams is with a mag drill. Portable punching units can be effective for lighter beams with thinner wall thicknesses.
If you are looking to increase your beam fabrication, then you are definitely the ideal user of the Ocean Avenger Beam Line! Here are some of the more commonly asked questions How much computer knowledge does the operator need to run this machine?
No prior computer knowledge is necessary, and full training is provided at the time of the installation How difficult is it to program the machine? Can this machine be installed outside? What is the relationship between Peddinghaus and Ocean Machinery? If the machine breaks where do I get service? What is the maintenance cost on this CNC beam drill line?
What specific training is provided for this with the machine? Your operators will receive training in: machine setup and adjustment machine maintenance and lubrication fault finding and troubleshooting programming of parts using Peddimat importing of parts using Peddimat how to change our punches and dies how to sharpen your drill bits If my machine operator leaves my employment, how do I get more training?
At the machine, manually enter the profiles to be drilled. There are two separate and distinct camps in this respect: 1. The Ocean Avenger CNC Drill Line is typically sold with the following options: Ocean Flipper — Beam Rotator The Ocean Flipper Beam Rotator is a simple and unique material handling component, that was originally designed to fit within the material support tables of the Ocean Avenger and other single-spindle drill lines, or other types of steel processing equipment where turning and positioning of profiles is required.
They feature: Cobalt Steel — longer life — in our testing we regularly drill well over holes before resharpening was required. This tool life dramatically reduces costs. Pre-sharpened to degrees with raised tip — this is the ideal recommended tip for structural steel. No need for pre-sharpening. It requires only a single-stage drill grinding procedure. This simplifies the resharpening and saves resharpening time Should yield more than 50, holes per drill bit Faster Drilling feed rates — The Ocean Penetrator works best at 7.
This results in faster drilling times. Chipbreaker point — eliminates long stringy chips that clog swarf bins and fly all over the shop. Almost eliminates grinding on the exit of the hole with properly sharpened drills.
The removal of this non value added task dramatically reduces fabrication costs Direct access to sophisticated technical support.
Nachi Cobalt Twist Drill bits Prior to the introduction of the Ocean Penetrators, the Nachi Cobalt twist drill was possibly the most well known drill bit on the market. This bit has proven itself in thousands of fabrication shops around the world, and features: Supplied with Degree drill point angle. This drill must be pre-sharpened to degrees prior to first use. Twist Drill Bits We at Ocean Machinery are often asked by our customers what drill bits should they use — twist drill bits or insert bits?
Savings — You do not need to grind the exit of the hole — save on non value added activity. Convenience — They always have a perfectly ground structural point. Convenience — Nobody has to learn the art of sharpening drill bits. Convenience — It only takes a couple of hours to train an operator to be able to sharpen drill bits. Savings and Convenience — you can purchase twist drill bits from any vendor — you are not locked into a particular supplier. Savings — No matter how badly you dull a drill point it can always be resharpened — in some cases you can also resharpen a broken drill bit Disadvantages Cost — Insert Drill require holders for each drill size and you require at least two holders of each size.
Inconvenience — You need to train an operator how to sharpen drills. Cost — Insert bits definitely leave a burr on the exit of the hole, especially on lighter profiles and the fabricator must spend money on labor and consumables to grind the exit of the hole.
Cost — If an insert breaks, the tool holder will be damaged and will have to be replaced — replacing tool holders is expensive. Cost — If the Torx head holding the insert is stripped you have to replace the tool holder — replacing tool holders is expensive. Cost — see worked costing example below. Costing — Twist Drill Bits Vs. This also does not take into account any replacement holders that need to be ordered when the holder is damaged when an insert breaks while drilling The holder is no longer usable when the insert screws strip off or seize And it does not take into account the cost of grinding the exit of the hole.
All of the above situations do occur in real life. However it is advised to have additional reducers on hand to make tool changes faster and more productive Positioning Magnets Ocean offers two sizes of positioning magnets to assist with drilling base plates and flat bar.
Web Camera Troubleshooting Not every problem can be diagnosed with remote assistance. Click Brochure to Download. English Portuguese Spanish. Savings — No matter how badly you dull a drill point it can always be resharpened — in some cases you can also resharpen a broken drill bit.
Cost — Insert Drill require holders for each drill size and you require at least two holders of each size. Peddimat is incredibly simple and intuitive, and takes less than an hour to learn, even if you have never worked on a computer in your life. We always train your operator how to run the machine using Peddimat as you are often going to have the situation where a customer arrives with a couple of pieces of steel that need holes or layout marks and you want to be able to produce them quickly without bothering your detailing staff who might be busy on a larger job.
It is obviously preferable to import files directly from your steel detailing software because it eliminates an unnecessary step and also eliminates possible incorrect data capture. There are two separate and distinct camps in this respect:. He will also supply you with the NC or NC1 files that you will import directly into your machine. AutoCAD is and architectural software and works well for exporting flat 2-D pieces to plate processing machines.
Where it falls short is in its ability to export files for 3-D shapes like beams, channel, angles etc. Some of these rules might be different to the way you are detailing at the moment and might require some adjustment. This process is not nearly as seamless as the 3-D modeling software solutions above. The Ocean Avenger uses a special long torch nozzle to get close to the inside of Flanges.
We supply these is variety of sizes depending on the thickness of material to be cut. The Ocean Liberator requires roller conveyors to move the steel through the machine. Ocean Machinery supplies a modular system made specifically for the machine.
This modular system is called the Ocean Eliminator and features in-feed and out-feed powered roller conveyors, as well as powered lift and carry cross transfers. Peddinghaus handles the installation, warranty and service work on the Ocean Liberator. Peddinghaus offers a global team of customer support representatives that are always available at the Peddinghaus 24 hour customer support center.
Through state-of-the-art remote diagnostic software, readily available local field support, and the industry leading warranty, support from Peddinghaus is only a call or a click away.
To service our global clientele, Peddinghaus proudly provides our partners with 24 hour technical support. At Peddinghaus their service staff is not only available when you need them, but they maintain superior knowledge to solve questions as they arise. A common internet connection is all that is needed for the Peddinghaus technician to operate your control as if he was standing with you at the machine. Not every problem can be diagnosed with remote assistance. Mechanical issues or questions that require the human eye are still common.
Peddinghaus machines are shipped with high definition web cameras and software; allowing Peddinghaus employees to directly experience the activity at the installation without the need to leave the office. The webcam has significant value in foreign countries or in situations where language might be a barrier to effectively communicate the issue.
The Peddinghaus Technical Support Office is open 24 hours a day, and is always ready to answer your questions, no matter how simple or complicated. Our office hours are 8am to 5pm Eastern Time. We are intimately familiar with all aspects of the machine and we welcome your technical support calls at any time during our business hours.
Coping and weld prep of the past was very time consuming. Manually laying out and burning left a lot to be desired. With the Liberator, the burns are much cleaner, reducing grind time dramatically. The Liberator is a compact machine that delivers big results. All in all, Ocean has provided an opportunity to save time and energy, which equals out to saving money and our customers get a quality product. In regard to welding, we are not filling gaps anymore. We save time in both the fitting and welding of the structure.
Your browser does not support the video tag. Mechanical Cut-Outs. Features Specs Ideal User FAQs Programming Options Support Capability Design The Ocean Liberator features a rigid heavy duty frame welded frame that easily mates to a variety of automatic or manual in-feed and out-feed conveyors typical configuration uses 45ft of in-feed and 45ft of out-feed conveyor.
This solid frame provides the rigid platform from which the articulated 5-axis torch is driven, ensuring accurate and repeatable copes and cuts in a variety of profiles.
The Liberator uses a 5-axis fully articulated cutting torch, which allows it to cut from any angle on any surface, easily allowing bevel cuts in both the web and the flanges, something that more expensive multi-head machines are unable to do.
The beam coper is equipped with a heavy-duty automatic igniter for simple automatic ignition. A handheld remote pendant allows fine-tuning of the cutting gap and travel speed, and provides the operator freedom of movement during cutting. This supremely versatile machine allows coping and cutting of beams, channel, angle, plate, tube. The Liberator cuts steel at speeds of up to 30 inches per minute depending on material thickness and hardness, type of gas, flame adjustments, and other factors, and has a fast positioning speed of up to inches per minute.
Simple and easy to operate. No computer experience required. Fastest Return on Investment of all Ocean products. These installations range from some of the coldest climates so some of the hottest and humid environments in the world.
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